Home >    Community    > Forums
Topic Title: The Magnificent 7th waste : overprocessing.
Topic Summary:
Created On: 07/02/2012 11:06 AM
Linear : Threading
Send to a Friend Send to a Friend
Search Topic Search Topic
Topic Tools Topic Tools
View similar topics View similar topics
View topic in raw text format. Print this topic.
07/02/2012 11:41 AM
Print this message

Author Icon
LION
Emmanuel Jallas



Please, can a Sensei explain the Japanese way to hunt for "Kako sono mono no muda" ? (Unnecessary or incorrect processing)

Man and Machine shall be at least involved, Methods also. I think I'll we be surprised by the answer.

Thanks

Emmanuel
07/03/2012 09:39 AM
Print this message

Author Icon
VictorFaro
Victor Fáro



Emmanuel, in many cases we look for muda (waste) as the key factor, but we forget the principles of root-cause analisys. What we should look for is the Mura (unevenness or unbalance). The unbalanced system, suffers overburden and later on start to present aditional wastes.


Regards
02/07/2013 12:51 PM
Print this message

Author Icon
Jeroen2011
Jeroen van Deursen



Emmanuel,

I think all 7 wastes are hunted down by asking why, until you've found the root cause. And who are involved is very much depending on what is happening/the answers you get.

Jeroen
02/12/2013 10:35 AM
Print this message

Author Icon
Sagala
Guntar Sagala



Hi Emmanuel,

to see /found waste easier but some of leaders leave it. the important is can we see the real root case and solve it with sistmaticly not fire fighter

thanks,

Sagala gun~
02/15/2013 10:35 AM
Print this message

Author Icon
jwall73
Jeremy Wall



In order to see if a process is needed, ask yourself, "Is this something the customer is willing to pay for?" If what you are doing does not change the Form, Fit, or Function of your produce it is a Non-Value Added process. You may not be able to eliminate all non-value added processes, such as quality inspections, but you can cut back on them.

Try to look at the product instead of the operator. Start at the beginning of the process, and follow the product out the door to the customer. If it sits still, or moves a distance without anything being done to it, then you have waste.
Note: These forums are moderated by the Lean Enterprise Institute. All posts are reviewed prior to appearing on the site. Views expressed in these forums do not necessarily represent the views of the Lean Enterprise Institute.