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A Team Effort to Re-Engineer Care at Hospitals
Author: Arnst, Catherine
Summary
Media Format: Articles
Publish Date: 7/28/2010

Cleveland Clinic and their lean efforts are featured in this U.S. News and World Report article with the subtitle "How the Cleveland Clinic is applying manufacturing principles to improve patient care."

From the article:

"That transformation is part of an unusual effort to bring the best practices of manufacturing to the hospital setting. Over the past five years, the clinic has assembled a 50-person team focused solely on "continuous improvement," or Kaizen, the Japanese word for "making things better." Most of the team members are engineers with experience far removed from healthcare. The efficiency experts quickly found out why healthcare isn't just another industry. Whereas higher profits might be the unambiguous goal at a corporation, doctors and nurses were not about to embrace any change that improved work flow without proof that it wouldn't lower the quality of care. "You cannot issue an edict," says team director Darryl Greene, who arrived at the clinic after a career spent improving processes at appliance makers and financial institutions. "You have to sell each doctor on the value, using data and results."

John Toussaint, MD discusses lean healthcare on "The Lean Nation" program
Author: Wadensten, Karl
Summary
Media Format: audio
Publish Date: 7/28/2010

John Toussaint, MD, author of the book On the Mend: Revolutionizing Healthcare to Save Lives and Transform the Industry, was on "The Lean Nation" radio show with "Captain Karl" Wadensten talking about Lean Healthcare.

Fulfillment Stream vs the Supply Chain
Author: Drager, Joe
Summary
Media Format: Articles
Publish Date: 7/26/2010
Applying lean concepts to supply chains offers "quick wins" in reducing costs, trimming inventory, and improving customer service, according to LEI faculty member and author Robert Martichenko.
 
The reason supply chains (or fulfillment streams) are such a target-rich environment for Lean Thinkers is due to "the lack of data, the lack of information, the lack of attention" that fulfillment streams typically suffer, said  Martichenko during a podcast with Joe Dager at Business 901. "It's not from mismanagement ... it's just that [the fulfillment stream] has never been a priority." Martichenko, co-author of the just published Building a Lean Fulfillment Stream workbook, also offered insights into:
  • The "eight  rights" for assessing perfect order execution.
  • The guiding principles for creating lean fulfillment streams.
  • How to set a pacesetter point to establish a pull trigger that signals upstream replenishment.
  • How "trailer sleep time" creates a small planned buffer that maintains discipline and stability of shipping and receiving schedules.
  • Lean vs. six sigma in supply chain improvement.
  • Tips for collaborating with outside vendors.
Making People Before Making Products
Author: Ballé, Michael
Media Format: E-letters
Publish Date: 7/26/2010
'Lean' concept gets everybody involved: Talk with the Boss
Author: Funk, John
Summary
Media Format: Articles
Publish Date: 7/25/2010

The Cleveland Plain Dealer talks with GrafTech International Chairman and CEO Craig Shular about the lean journey at the global maker of graphite industrial products and about Shular's participation in a recent kaizen event.

As Wesco goes 'lean,' annual profits balloon
Author: Green, Elwin
Summary
Media Format: Articles
Publish Date: 7/23/2010

In Wesco International Inc.'s first five years of practicing lean thinking, annual profits ballooned from $23.1 million in 2002 to $232.6 million in 2007. In a story from the Pittsburgh Post-Gazette, company vice president Dan Brailer would not estimate what portion could be credited to lean, especially since Wesco made acquisitions along the way. Instead, he points to a measure less subject to the influence of external factors such as acquisitions: Sales per employee. "In 2003, we were probably 40% higher than the overall industry average," he said. "By the time we got into 2008, we were almost double the industry average on a sales per employee basis. In my mind, that's in part driven by what we've done with lean."

Collinsville receives award for improvement plan
Author: Knabel, Robert
Summary
Media Format: Articles
Publish Date: 7/21/2010
Robert Knabel, city manager of Collinsville, MO, gives Suburban Journals an overview of the town's lean journey. While he doesn't provide results, Knabel describes the intent of the effort, its recognition program, and who is responsible for measuring progress.
Detailed A3 Template (from Managing to Learn)
Author: Shook, John
Summary
Media Format: A3s, Forms and templates
Publish Date: 7/19/2010

A PDF of the A3 template provided in the book Managing to Learn.

Example A3: Acme Stamping - Project Status Review (from Managing to Learn)
Author: Sobek, Durward and Art Smalley
Media Format: A3s
Publish Date: 7/19/2010
Example A3: Lean Institute Brasil - Summit Sessions (from Managing to Learn)
Author: Thompson, Christopher
Media Format: A3s
Publish Date: 7/19/2010
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