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Fulfillment Stream vs the Supply Chain
Author: Drager, Joe
Summary
Media Format: Articles
Publish Date: 7/26/2010
Applying lean concepts to supply chains offers "quick wins" in reducing costs, trimming inventory, and improving customer service, according to LEI faculty member and author Robert Martichenko.
 
The reason supply chains (or fulfillment streams) are such a target-rich environment for Lean Thinkers is due to "the lack of data, the lack of information, the lack of attention" that fulfillment streams typically suffer, said  Martichenko during a podcast with Joe Dager at Business 901. "It's not from mismanagement ... it's just that [the fulfillment stream] has never been a priority." Martichenko, co-author of the just published Building a Lean Fulfillment Stream workbook, also offered insights into:
  • The "eight  rights" for assessing perfect order execution.
  • The guiding principles for creating lean fulfillment streams.
  • How to set a pacesetter point to establish a pull trigger that signals upstream replenishment.
  • How "trailer sleep time" creates a small planned buffer that maintains discipline and stability of shipping and receiving schedules.
  • Lean vs. six sigma in supply chain improvement.
  • Tips for collaborating with outside vendors.
Making People Before Making Products
Author: Ballé, Michael
Media Format: E-letters
Publish Date: 7/26/2010
'Lean' concept gets everybody involved: Talk with the Boss
Author: Funk, John
Summary
Media Format: Articles
Publish Date: 7/25/2010

The Cleveland Plain Dealer talks with GrafTech International Chairman and CEO Craig Shular about the lean journey at the global maker of graphite industrial products and about Shular's participation in a recent kaizen event.

As Wesco goes 'lean,' annual profits balloon
Author: Green, Elwin
Summary
Media Format: Articles
Publish Date: 7/23/2010

In Wesco International Inc.'s first five years of practicing lean thinking, annual profits ballooned from $23.1 million in 2002 to $232.6 million in 2007. In a story from the Pittsburgh Post-Gazette, company vice president Dan Brailer would not estimate what portion could be credited to lean, especially since Wesco made acquisitions along the way. Instead, he points to a measure less subject to the influence of external factors such as acquisitions: Sales per employee. "In 2003, we were probably 40% higher than the overall industry average," he said. "By the time we got into 2008, we were almost double the industry average on a sales per employee basis. In my mind, that's in part driven by what we've done with lean."

How Mercadona Fixes Retail's 'Last 10 Yards' Problem
Author: Hanna, Julia
Summary
Media Format: Articles
Publish Date: 7/19/2010

Spain's Mercadona supermarket chain is able to offer the lowest prices in the country while out performing comparable Spanish and foreign chains. In 2008, Mercadona's sales per square foot was 60% higher than that of France's giant Carrefour, and more than twice that of an average U.S. supermarket. The key is a relentless focus on continuous product and process improvement. And that, reports Harvard Business School, requires treating employees and customers differently than most retailers.

Lean Drives Improved Patient Care at Park Nicollet Frauenshuh Cancer Center
Author: Parkinson. Mark
Summary
Media Format: Videos and webinars, Articles
Publish Date: 7/15/2010

Instead of requiring patients to move from department to department to receive their care, a process typical in most cancer centers, the team created the "non-moving patient" care model. In the new Frauenshuh Cancer Center at Park Nicollet, patients remain in their own comfortable room with views of a healing garden, while caregivers come to them. Services rendered in the patient's room include: lab draws, nursing assessment, physician exam, IV therapy administration and the scheduling of future appointments.

Lessons Learned by Lean Start-Ups Webinar, Follow-up Q & A
Author: Eric Ries
Summary
Media Format: Videos and webinars, Articles, audio
Publish Date: 7/14/2010
This is a follow-up interview with Eric Ries, the presenter at the webinarLessons Learned by Lean Start-Ups.
Homicide by Example?
Author: Womack, Jim
Media Format: E-letters
Publish Date: 7/13/2010
Boeing 737 fights to stay ahead of rivals
Author: Madslien, Jorn
Summary
Media Format: Articles
Publish Date: 7/11/2010

A BBC story on looming competition to Boeing's venerable 737 gives a summary of the plane's moving assembly line, patterned on lean principles. The line is a sharp departure from the traditional aircraft manufacturing methods of working on parked planes individually. The line moves at five centimeters per minute.

Boeing’s Lean 767 Tries to Tip Tanker-Price Scale
Author: Ray, Susanna and Gopal Ratnam
Summary
Media Format: Articles
Publish Date: 7/9/2010

A Bloomberg story on the rivalry between Boeing and the European Aeronautic Defence & Space Co. for a military tanker contract, outlines the benefits of  Boeing's switch to a lean-inspired moving production line. Production of Boeing's 767 will use a moving assembly. Previously, the company used cranes to move the aircraft to new stations as each step was completed. Boeing already uses a moving line for its 737.

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