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toyota production system on the Lean Post
“People who can’t change their minds can’t change anything else”
Many people argue that if lean management really was a powerful strategy, rather than an operational tactic, then more companies would be doing it, says former Wiremold Vice President of Finance Orry Fiume. He sees it the other way around.… More »
The Battle for the Soul of Lean
When elements of lean management began to infiltrate management ranks decades ago, a “great divide” quickly formed, according to author and lean practitioner Michael Ballé. Some managers looked at it as a radically different, disruptive, but complete business system. Others saw it as a set of tools for operational excellence. The gulf endures and determines what results you get.… More »
How do I love thee? Let me count the ways – on a Valentine’s Day A3
The question lean practitioners Tracy and Ernie Richardson get more than any other isn’t about problem-solving, takt time, standardization, or their book. It’s about their “lean” marriage.… More »
Shook Addresses Current State of Lean Thinking After U.S-Turkey Tiff Compels Keynote Countermeasure
Indefatigable presenter John Shook quickly made this video as a countermeasure to being denied entry to Turkey, where he was scheduled to keynote an Istanbul conference.… More »
A (Work) Pie in the Face to All Bad Jobs
Want Better Employees? Be a Better Employer… More »
Ask Art: Why do you say the CEO needs to become a lean expert?
I realize that this is probably a shocking idea to most CEO’s since they are taught to manage in a traditional way—and are generally rewarded to do so.… More »
Advice from the Gemba: TPS Mythbusting
Despite its fundamental role in a lean transformation, the Toyota Production System is not an easy thing for many to grasp. In this special installment of Advice from the Gemba, three of LEI's accomplished faculty discuss the most common misconceptions they hear about TPS from their workshop participants.… More »
Ask Art: What Lean Books Should I Start With?
Art Byrne shares with us his book recommendations to newcomers on insights into the philosophy and general approach behind lean.… More »
Is There No Other Lean Exemplar Than Toyota?
"I believe that while Toyota isn’t the only lean exemplar out there," writes Michael Ballé, "it still gives us a flawless example of what lean truly is – a definition that is so often misunderstood. Let us try to disentangle the matter." Read more.… More »
TPS or the Toyota Way?
"Students of lean are often confused by the variety of ways Toyota explains the Toyota Production System," writes Michael Ballé. "For instance, 'what is the link,' they ask, 'between the TPS house and the Toyota Way?'" The answer in Michael's latest article for The Lean Post.… More »
What it Takes to Share One's Wisdom: A Q&A with Tracey Richardson
"When you make a decision to change the way you do business, it should hold you accountable for certain leadership actions – new [behaviors that empower people] to want make a difference in their daily work," says Tracey Richardson. "If people have an ability to impact key performance indicators... they suddenly have a new line of sight."… More »
Latondra Newton on the Toyota Production System and Social Innovation
The success of Toyota’s lean management principles in manufacturing, healthcare, product development, and other areas is well known and well documented. Now the company is applying these concepts to social innovation in order to give back to society. Read more in Chet Marchwinski's interview with Toyota's Chief Social Innovation Officer, Latondra Newton.… More »
The Angry Team Member and the Changing Organization
Toyota veteran and lean coach Lesa Nichols reflects on one of the most challenging and ultimately rewarding conversations she had with a team member.… More »
What Experience Tells Me About How Change Happens
Dave LaHote reflects on his earliest experiences learning lean thinking and practice. "We all became increasingly better at making improvements and solving problems using simple, common sense, everyday tools," he writes. "This became the way we did work, not some extra work to do."… More »
Remembering Jim Harbour
"We in the Lean Community stand on a lot of shoulders. One broad pair belonged to Jim Harbour, who passed away last Saturday at age 86." Read Jim Womack's tribute to the former Ford and Chrysler executive and auto industry analyst.… More »
Problem Solving Fast and Slow
"There are many paradoxes about the Toyota Production System," writes Ben Root. "Speed is certainly one of them. 'Do it slowly, but quickly.'" Read more.… More »
How Teaming Produces Execution-as-Learning
Amy C. Edmonson, Professor of Leadership and Management at the Harvard Business School, shares a concept she calls "teaming", a way of working that brings people together to generate new ideas, find answers, and solve problems across boundaries.… More »
Levelled Production: Why Do It?
Ian Glenday explains how levelled production and "economies of repetition" make way not just for stability, but improved business performance.… More »
One Year Later, How Toyota Has Helped Hurricane Sandy Relief Efforts
There are few processes that are more critical to get right than those involved in disaster relief. Check out how Jamie Bonini and Lisa Richardson from TSSC have helped to improve food distribution processes for Hurricane Sandy relief efforts.… More »
A Connecticut Yankee Machinist in Toyoda’s Castle
“Culture matters,” John Shook tells us in his post about Charles A. Francis, an American who worked for Toyota group founder Sakichi Toyoda in the early 1900s, “but never let stereotypical views of national character be used as an excuse to not do the right thing.” Read this remarkable story of a missing piece to the larger story of continuous innovation in process technology between the United States and Japan over the past 150 years.… More »
Happy Birthday Eiji Toyoda!
Toyota enthusiasts know how tremendously influential Eiji Toyoda has been to the development of Toyota and its revolutionary management system. Perhaps his story will never be fully told, but Eiji, a former president and chairman of Toyota, could be the most important figure in all the rich history of the company’s evolution.… More »
Continuously Improving Lean IT at Toyota
Pierre Masai, Vice President and Chief Information Officer of Toyota Motor Europe, weighs in on the changing face of Lean IT and shares his thoughts for pushing the field forward.… More »
toyota production system on Lean.org
What is the Theory of Constraints, and How Does it Compare to Lean Thinking?
Read about and discuss this topic.… More »
TPS versus Lean and the Law of Unintended Consequences
During a visit to former colleagues at a Toyota engine plant, Art Smalley met no change agents or black belts, nor saw value-stream maps, or U-shaped cells. The reason, explains Smalley, a Toyota vete… More »
Toyota's New Material-Handling System Shows TPS’s Flexibility
Art Smalley, LEI author and faculty member, reports on Toyota's new material-handling system for assembly areas that he saw in action at an engine plant in Japan. The system reduces assembly errors wh… More »
Shigeo Shingo's Influence on the Toyota Production System
Isao Kato was in a good position to observe the early development of the Toyota Production System, the model for lean production. He developed training material at Toyota under Taiichi Ohno, regarded … More »
Forward to Fundamentals Webinar with Jim Womack and John Shook
In recent years, most discussions around lean transformation have understandably evolved toward more managerial and strategic matters. Yet there remains an alarming lack of solid implementation of the… More »
Forward to Fundamentals Webinar with John Shook and Jim Womack, Written Transcript
In recent years, most discussions around lean transformation have understandably evolved toward more managerial and strategic matters. Yet there remains an alarming lack of solid implementation of the… More »
Kaizen: the Culture of Continuous Improvement
This workshop is an introduction to the Kaizen Teian or Kaizen methodology which promotes the sustainable continuous improvement as a daily way of life for every member within the organization. The cl… More »
Key Concepts of Lean
Designed for individuals and teams that want to gain a better understanding of the components and underlying philosophy of lean, based on the Toyota Production System (TPS), and how the elements and p… More »
The New Manufacturing Challenge: Techniques for Continuous Improvement
Suzaki manages to tie all the elements of lean thinking together at the operational level – TQC, TPS, TPM – and link them to the broader business system. A manufacturing consultant, Suzaki has produce… More »
The Evolution of a Manufacturing System at Toyota
How did the Toyota Production System become the Toyota Production System – luck, manufacturing genius, trial and error, deliberate contemplation? Fujimoto explores and answers this dynamic and fascina… More »
Birth of Lean, The (eBook)
Levelled Production: Why Do It?
Ian Glenday explains how levelled production and "economies of repetition" make way not just for stability, but improved business performance.… More »
One Year Later, How Toyota Has Helped Hurricane Sandy Relief Efforts
There are few processes that are more critical to get right than those involved in disaster relief. Check out how Jamie Bonini and Lisa Richardson from TSSC have helped to improve food distribution processes for Hurricane Sandy relief efforts.… More »
A Connecticut Yankee Machinist in Toyoda’s Castle
“Culture matters,” John Shook tells us in his post about Charles A. Francis, an American who worked for Toyota group founder Sakichi Toyoda in the early 1900s, “but never let stereotypical views of national character be used as an excuse to not do the right thing.” Read this remarkable story of a missing piece to the larger story of continuous innovation in process technology between the United States and Japan over the past 150 years.… More »
Happy Birthday Eiji Toyoda!
Toyota enthusiasts know how tremendously influential Eiji Toyoda has been to the development of Toyota and its revolutionary management system. Perhaps his story will never be fully told, but Eiji, a former president and chairman of Toyota, could be the most important figure in all the rich history of the company’s evolution.… More »
Continuously Improving Lean IT at Toyota
Pierre Masai, Vice President and Chief Information Officer of Toyota Motor Europe, weighs in on the changing face of Lean IT and shares his thoughts for pushing the field forward.… More »
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