Article
Helpful Hints about Mapping off the Plant Floor in Support of Administrative Operations
Off the shop floor, the distinctions between material and information flows often blurs. Here are nine suggestions from LEI author John Shook for adapting the…
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How can we remain positive?
Dear Gemba Coach: I am a kaizen coach in a large company, and it never seems to get any easier. We’ve been doing kaizen for several…
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Change in Implementation Approach Opens the Door at EMCO to Greater Gains in Less Time
Many lean thinkers ask how they can accelerate the pace of a transformation or spread it to other facilities. EMCO Enterprise’s Des Moines plant has…
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Why haven't kanban and value-stream mapping improved delivery from a low-volume/ high-mix process?
Dear Gemba Coach,We work in a low-volume/ high-mix process with component machining and assembly. Our OTD is somewhere between 70% and 80%. Weíve invested heavily…
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Can Lean Boost Sales?
Dear Gemba Coach: Every one says that lean is not just about cost cutting. But I fail to see how lean techniques can influence the…
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A Trip to the Dentist That You’ll Enjoy
At AME's annual conference in Covington, KY, two weeks ago, Sami Bahri used his book, Follow the Learner, to base a great one hour keynote,…
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Lean Beyond Production
Read how Lean Thinkers, using the same lean tools that worked in production, now are making improvements and benefits off the plant floor, in environments…
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Ask Art: Why Do Most Companies Think Of Lean as Just a Cost Reduction Program?
We shouldn’t be surprised at all that most companies approach lean as a cost reduction program, when it really is better understood as a time-based…
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Sustain Your Lean Business System with a “Golden Triangle”
When medical device maker Phase 2 fought off an overseas challenge by meeting the global price, margins took a big hit. With help from customer…
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Can you help us define the role of team leader?
Dear Gemba Coach: My lean team is creating a team leader role, and we are struggling to define this function accurately, not to mention that…
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Ask Art: Why Should I Convert to a Pull System?
Deliver more value to your customers by converting your business to a pull system and connecting demand directly to your production system, advises Art Byrne.
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If lean really is about innovation, why does so much of it seem to be about logistics?
Dear Gemba Coach: If lean really is about innovation, why does so much of it seem to be about logistics, with truck preparation areas, leveling…
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Standardized Work in Machine-Intensive Processes
Dear Gemba Coach,Most lean literature and case studies to date focus on assembly type manufacturing which utilizes very people-intensive operations. This is not the case…
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Share Best Thinking Rather than Best Practices
Lean Coach Karen Gaudet argues that Best Practices don't always align with Best Thinking, and suggests that "the next time you find yourself sharing a…
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Transforming a Food Desert to Food Oasis—During a Pandemic
How a group of volunteers used lean thinking and practices to make things better in their community -- and overcome the obstacles thrown in their…
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What is the difference between standard work and procedures?
Dear Gemba Coach: What is the difference between standard work and procedures?
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Ask Art: Why Are Leaps of Faith Involved in a Lean Turnaround?
Leaps of faith are not incidental associations with a lean turnaround; they are a basic requirement, argues lean veteran Art Byrne.
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How Wiremold Reinvented Itself Through Kaizen
Art Byrne shares a seminal 25-year-old article recounting how Wiremold tapped Kaizen to support a complete lean turnaround that continues to inspire and instruct people…
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A Philanthropic 'Lean Internship' Experiment Yields Unexpected Question About Purpose
To understand what could work in a hands-on, gemba-based lean learning experience, the LEI's JPW Fund did what lean practitioners do — they ran a…
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Lean Lexicon 5th Edition
The fifth edition of the Lexicon, first published in January 2003, is 140 pages, containing 60+ illustrations and 207 key terms from A3 Report to…
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