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Product Development Is Where to Cut Carbon Emissions; Here's How
By: Katrina Appell | August 21, 2019
Columns
Consumers want products updated more frequently, which is great for consumers and business but not so great for the environment because a third of man-made carbon emissions come from production processes, notes Katrina Appell, PhD, who explains how product developers can balance these competing forces. More »
Getting the Right Product Right, and Other Product Development Trends
By: John Drogosz | September 4, 2019
Columns
As a lean product and process development coach John Drogosz, PhD, works closely with companies in a variety of industries that are redesigning development systems to consistently design and deliver a progression of market-leading products and services. He took a time out at the annual Designing the Future Summit to talk about the product development trends he is seeing. More »
Not So Simple: Pioneering Lean Product Development
By: Jean Cunningham | April 24, 2019
Articles
Jean Cunningham, LEI’s executive chair, offers lessons from her time as CFO of lean management pioneer Lantech when it successfully deployed lean principles to product development to accelerate growth, cut new product lead time, and increase profits. More »
What is Lean Process & Product Development (LPPD)? Animation
July 25, 2018
Videos and Webinars
In this brief animation Jim Morgan explains just what LPPD is. More »
How Obeya Improved Our Product Development Efforts
By: Andy Houk | August 15, 2017
Columns
As a followup to John Drogosz's piece on the stages of obeya from last week, Andy Houk, a client of John's at TechnipFMC, discusses how an obeya room that John helped them set up affects their work today. More »
Enabling Fast and Innovative Product Development at Bose
By: Katrina Appell | April 11, 2017
Columns
Bringing products to market as quickly as possible is a key cornerstone of lean product and process development. With this in mind, Massachusetts-based audio-equipment maker Bose Corporation created a Rapid Prototype Development Center to improve collaboration, creativity, engagement, and ideation-to-market times. LPPD coach Katrina Appell now shares the secrets of the RPDC in this new case study More »
Orchestrating Your Product Development Process with Milestones
By: Jim Morgan | August 25, 2016
Columns
"Effective milestones are an important part of a company’s development process, especially in today’s era of team-based sprints and stand-ups," writes Jim Morgan. "Yet many companies struggle to successfully create and employ milestones; and some don’t even understand their relevance beyond updating senior leadership.  " Read more. More »
Value Stream Mapping in a Product Development Context: A Q&A with John Drogosz
By: John Drogosz | April 5, 2016
Columns
Lean Product and Process Development Senior Coach John Drogosz answers countless questions about LPPD every day. Now, in his first piece for the Lean Post, he answers one of his most-asked questions: about how to create a value stream map for a PD environment. Read more. More »
Lean Product Development at Cathedral Hill Hospital
By: Baris Lostuvali | July 22, 2015
Columns
Read Baris Lostuvali's case study on bringing LPPD to the Cathedral Hill Hospital in San Francisco. More »
Value Stream Mapping and Obeya: Key Enablers for Better Product Development
By: Katrina Appell | July 1, 2015
Columns
For an organization to be continually relevant and profitable, it needs to develop products and processes that consistently create value. But how exactly do you create the required organizational capabilities and supporting leadership behaviors? Read more. More »
Jim Morgan on What It Takes to Transform An Organization's Product Development System
By: Lex Schroeder | November 5, 2014
Columns
Jim Morgan, Senior Advisor for Product and Process Development at LEI, shares his view of what's required for organizations to rethink and revitalize their product development systems in his most recent interview with Planet Lean. More »
Frontloading Product Development
By: Durward Sobek | October 3, 2014
Columns
Anyone in product development is familiar with the agony of late-stage changes, sometimes called loopbacks. The common advice to head off this problem is to “frontload” the product development process. But what does frontload mean? Durward Sobek explains. More »
Lean Product Development is About Thinking Horizontally in a Vertical World
By: Lex Schroeder | September 24, 2014
Columns
Check out the blog from Day 2 of the Lean Product and Process Development Exchange (North America) conference in Durham, North Carolina. Excerpts from Jim Womack's keynote and more. More »
John Drogosz on Product Development
By: John Drogosz | February 1, 2014
Columns
John Drogosz gives a talk on lean product development from the University of Michigan. More »
Lean Product Development: Delivering New Products, Faster and Better
Workshops
Many companies have applied lean thinking to manufacturing or service processes, and some have even honed focus by applying the standard tools and methods to additional organizational functions. But true lean leaders realize that their enterprise cannot thrive in the current environment of rapid change and unpredictable economics by focusing only on efficiency More »
Designing the Future: A Lean Product Development Immersive Learning Experience
Workshops
This two day workshop is targeted towards practitioners with an immersive experience applying LPPD principles while developing a product. Since LPPD is an enterprise activity, managers, leaders and continuous improvement agents in an organization are encouraged to attend. More »
The Value of A Visual Schedule is Developing Shared Understanding
By: Katrina Appell | February 12, 2020
Columns
People closest to the work should understand it best, so they are in the best position to share what the work is including what they need from others on the team, argues Katrina Appel; this enables the team to put together a realistic schedule that they believe in. More »
Are These Two Non-learning Trends Hurting Your Company Culture?
By: Chet Marchwinski | January 8, 2020
Columns
The beating heart of continuous improvement is learning, concludes author and product development executive Jim Morgan, who has done pioneering work researching and implementing lean product development. But he sees two disturbing “nonlearning” trends that, if present in your culture, will hamstring any improvement efforts. More »
Perspectives of a Chief Engineer on Starting and Sustaining Lean Product and Process Development
By: Chet Marchwinski and Steven Shoemaker | November 20, 2019
Columns
Steve Shoemaker, general manager at Caterpillar Inc.  , first applied lean product and process development (LPPD) practices as the chief engineer on a new platform of next-generation hydraulic excavators, overseeing the new product from concept to production. He shared his insights on applying LPPD principles, how to sustain them, and leading teams of engineers with LEI Communications Director Chet Marchwinski at the annual Designing the Future Summit. More »
Want Better Relations and Results from Suppliers? Hear Two Execs Explain the Benefits of "Matched Pair” Leadership
By: Susan DeSandre, Chet Marchwinski and Jim Morgan | October 18, 2019
Columns
New products and service development does not stop at the exterior walls of your company. Outside suppliers play critical roles, but the relationships between companies and suppliers are often akin to cage fighting. That's where the innovative “matched pair” process comes in to dramatically improve relationships as well as business performance. Listen to a matched pair of executives describe the process. More »
Smitten Engineers or Love at First Sight of a Solution?
By: Chet Marchwinski and Tyler Schilling | October 4, 2019
Columns
Entrepreneur Tyler Schilling has felt the pain of engineering heartbreak – falling in love early with a solution only to realize later in the project that the idea you are wedded to is fundamentally flawed. The cure for developing an early crush on solutions is set-based design but implementing it takes a change in company culture, as he explains in this candid iterview. More »
Warning: What You Call Kaizen May Really Be Rework
By: Chet Marchwinski and Jim Morgan | September 25, 2019
Columns
If you begin your lean management transformation on the shop floor, you run the risk of having to rework processes and products that should have been much, much better coming out of the development system. So, if you want the best leverage point for a lean transformation, move upstream from production to product development. Jim Morgan, LEI author and Rivian COO explains in this interview. More »
The Dark Side of Concurrent Engineering
By: Katrina Appell and John Drogosz | August 9, 2019
Columns
One of the fastest ways to reduce development lead time from concept to market is to work concurrently. But as product development coaches Katrina Appell and John Drogosz point out, many managers and engineers jump into concurrent engineering without the requisite understanding and planning of the work to be successful, leading them to the dreaded “Dark Side of Concurrent Engineering.  ” More »
12 Wastes of Product & Process Development
By: Katrina Appell and John Drogosz | August 2, 2019
Columns
The wastes found in manufacturing are well known and relatively visible. But as you move upstream into the very different realm of product development, wastes become harder to see but are just as prevalent. This list of a "dirty dozen" PD wastes, courtesy of Katrina Appell and John Drogosz, will open your eyes. More »
4 Core Principles of Lean Product and Process Development Explained
By: Katrina Appell and John Drogosz | July 24, 2019
Columns
The ability to consistently create “insanely great” products, as Steve Jobs would say, is the ultimate competitive advantage. But many companies struggle to develop profitable products and services on time with the best quality and least waste. Lean product and process development (LPPD), a powerful and proven set of principles and practices, will help any company dramatically improve its development capability. LPPD practitioners John Drogosz and Katrina Appell summarize its 4 core principles. More »
How Does LPPD Help Create a Lean Enterprise?
By: Lean Leaper | May 17, 2019
Columns
What is LPPD? As noted by Jim Morgan LPPD is a set of principles and practices that promote collaboration, transparency, and rapid learning, in the development of both process and product simultaneously, leading to the creation of really effective value streams. He shares thoughts with Jim Womack, Jeff Liker, and Eric Ethington on this topic. More »
Cutting Carbon Emissions and Product Costs Through Lean Product and Process Development
By: Katrina Appell | May 1, 2019
Columns
As the need to reduce carbon emissions becomes clearer, the need to understand the impact and consciously consider it during the design phase is ever more important, argues Katrina Appel. Lean Product and Process Development (LPPD) principles, methodologies, and management behaviors are a system that enables the environmental impact of the entire product life-cycle to be consciously considered in the design phase. More »
A Little Bit of Lean Product and Process Development with Very Large Results
By: Jean Cunningham | April 24, 2019
Articles
Believing it had only enough land and budget for a badly needed new parking garage, a hospital was able to build not only the garage but a new trauma center that it needed by applying a principle of Lean Product and Process Development during the design phase, according to Jean Cunningham, executive chair, Lean Enterprise Institute.    More »
Process Excellence Means Developing New Processes Along with New Products
By: Eric Ethington | April 22, 2019
Columns
The traditional way of developing new products or services in isolation from the processes that must deliver them almost guarantees problem launches. In contrast, the lean product and process development methodology creates products customers love as well as profitable delivery processes in a far more integrated and simultaneous way. Eric Ethington, an experienced lean product and process coach, explains. More »
Why Meaningful Improvement Requires a “Growth Mindset”
By: Katrina Appell | February 21, 2019
Columns
Today is Introduce a Girl to Engineering Day, part of Engineering Week, Feb. 18 to 23. To mark Girl Day, as it is simply called, we’re re-posting a popular article by Katrina Appell, PhD, explaining how the mindsets of leaders affect the bureaucracies they lead. More »
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