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The Thinking Production System
Author: Balle, Michael; Godefroy Beauvallet; Art Smalley; Durward K Sobek
Summary
Media Format: Articles
Publish Date: 8/27/2010

Provides context about using A3 reports and A3 thinking by clarifying the link between the use of specific tools and their ultimate design in a system made to make better thinkers. (SoL Journal, Volume 7, Number 2. Full article access requires membership in the Society for Organizational Learning.)

Standardized Work in Business Processes
Author: Ballé, Michael
Media Format: E-letters
Publish Date: 8/11/2010
Fulfillment Stream vs the Supply Chain
Author: Drager, Joe
Summary
Media Format: Articles
Publish Date: 7/26/2010
Applying lean concepts to supply chains offers "quick wins" in reducing costs, trimming inventory, and improving customer service, according to LEI faculty member and author Robert Martichenko.
 
The reason supply chains (or fulfillment streams) are such a target-rich environment for Lean Thinkers is due to "the lack of data, the lack of information, the lack of attention" that fulfillment streams typically suffer, said  Martichenko during a podcast with Joe Dager at Business 901. "It's not from mismanagement ... it's just that [the fulfillment stream] has never been a priority." Martichenko, co-author of the just published Building a Lean Fulfillment Stream workbook, also offered insights into:
  • The "eight  rights" for assessing perfect order execution.
  • The guiding principles for creating lean fulfillment streams.
  • How to set a pacesetter point to establish a pull trigger that signals upstream replenishment.
  • How "trailer sleep time" creates a small planned buffer that maintains discipline and stability of shipping and receiving schedules.
  • Lean vs. six sigma in supply chain improvement.
  • Tips for collaborating with outside vendors.
A Lean Office Eliminates Waste and Saves Time
Author: Carter, Willie L.
Summary
Media Format: Articles
Publish Date: 6/25/2010

The first step in applying lean tools in an office is to understand the flow of work by mapping the process. An estimated 75 to 90 percent of the steps in service and administrative processes add no value. The short article suggests what data to gather for mapping and cites some results. (Quality Digest)

Lean Transformational Leadership Webinar - Follow-up Q & A and Reading List
Author: Luckman, Jim
Summary
Media Format: Videos and webinars, Articles
Publish Date: 6/23/2010
During the Transformational Leadership webinar, many of you asked for the list of related books and articles that presenter Jim Luckman cited. He has provided the list as a chart at the end of his answers to the following questions that we couldn’t get to during the one-hour webinar.
The Tipping Point?
Author: Womack, Jim
Media Format: E-letters
Publish Date: 6/10/2010
Value-Stream Mapping for the Office and Service
Author: Dager, Joseph
Summary
Media Format: Articles
Publish Date: 6/9/2010

Whether you are fixing a manufacturing or office value stream, lean is “about the creation of a problem solving and fast-learning culture,” said Jim Luckman, a faculty member at the nonprofit Lean Enterprise Institute.  Luckman who has been a manufacturing plant manager, an R&D center manager, and head of a small startup company, recently discussed how to apply value-stream mapping in nonmanufacturing value streams with Business901 podcast host Joe Dager. One of the workshops Luckman teaches for LEI is on Value-Stream Mapping for the Office and Service

Becoming Horizontal in a Vertical World
Author: Womack, Jim
Media Format: E-letters
Publish Date: 5/18/2010
What are you going to do about your plant's 'cats and dogs'?
Author: Wroblewski, Mike
Summary
Media Format: Articles
Publish Date: 5/18/2010

Dealing with "cats and dogs,” parts or products that are typically small volume, high variety, hard to make, or all of the above, always present a challenge. Many companies decide to outsource them,keeping the "high runners" in-house. In The Birth of Lean, Taiichi Ohno faced the same dilemma in the early days at Toyota. He argued for making the "cats and dogs" in-house. Making the low-volume parts in-house would mean high unit costs, and that would pressure the company to tackle kaizen improvements and cost reductions.

When should I push and when should I praise?
Author: Balle, Michael
Media Format: E-letters
Publish Date: 5/12/2010
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