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Properly Applying Auto-Eject Isn’t Automatic
Dear Gemba Coach: I’m working on improving the design of our machines for lean manufacturing, and hear that an auto-eject…
Read article The Trouble with Lean Experts
Dear Gemba Coach: I run a Lean Promotion Office (LPO) and my team mostly conducts kaizen events across the company. We…
Read article Lean Product Development and Engineering at Ford
James Morgan, director, Global Body Exterior and Stamping Business Unit Engineering, Ford Motor Company, explains how he got skeptical engineers…
Read article Glad That I Asked You
About 400 of you responded with excellent suggestions for the final "Learning Session" for the upcoming LEI Lean Transformation Summit.…
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Lean Product Development at Ford
Jim Morgan, director, Global Body Exterior and Stamping Business Unit Engineering at Ford, discusses lean product development methods in this…
Listen to podcast Follow-up Q & A to the Webinar “Integrating Leader Standard Work with Visual Management Tools”
This webinar was one of our most popular and highly rated. From among the hundreds of questions that we received…
Read article Lean IT as a Factory?
Lean IT authors Steve Bell and Mike Orzen comment on a study by McKinsey & Company that 64% of executives are currently…
Read article How Do We Manage Our Stock to Be Lean AND Responsive to Varied Customer Demand?
Dear Gemba Coach: We’re a tier two supplier and we’re trying to implement a pull system. We’re leveling our production schedules,…
Read article A Fundamental Question
As I continue to visit your gemba and receive emails (over 500 and counting since I started in September), I…
Read article Leveling to Build Capacity and Flexibility
Dear Gemba Coach: We manufacture a seasonal product and are working on leveling, but are having a tough time. Our peak…
Read article LEAN = TPS {KAIZEN + RESPECT}
Dear Gemba Coach: In the webinar, you’ve defined LEAN = KAIZEN + RESPECT. Isn’t it simplistic? Is that all there is…
Read article How Do I Lead An Existing Lean Initiative as a Newcomer?
Dear Gemba Coach: The head of the lean initiative in our company has left and they gave me the job. I’ve…
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