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My management team feels tense and pressured about going to the gemba. Is this normal?

Dear Gemba Coach: I’ve decided to take my management team to the gemba to get them to solve real problems but this is creating a…

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What does customer focus really mean?

Dear Gemba Coach: We’re discussing improving our customer focus, but we’ve realized we’re not quite sure what the phrase really means. Any pointers?

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Could you clarify the difference between cause and root cause?

Dear Gemba Coach: Could you clarify the difference between cause and root cause?

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How Do I Keep My Lean Team Motivated for the Long Term?

Dear Gemba Coach: My team often feels that they are alone in their improvement efforts. Even after all our work we continue to encounter resistance…

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Should value-stream mapping come before 5S?

Dear Gemba Coach: Shouldn’t VSM come before 5S so we see the whole picture first?

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How effective is a book club?

Dear Gemba Coach: How effective is a book club? Should we invest in book clubs?

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What the heck is a dojo?

ear Gemba Coach: What is a “dojo”? I hear about it but don’t find it referenced in the lean tools. Is it important?

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How can I speed up my team’s lean learning?

Dear Gemba Coach: How can I speed up my team’s lean learning?

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How do we pass the baton from one lean leader to the next?

Dear Gemba Coach: What are your thoughts about ensuring that a lean transformation persists past a leader’s tenure at an organization?

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Gemba, workplace, genchi genbutsu, go-and-see ... What’s the difference?

Dear Gemba Coach: Is there a difference between “gemba” as used in lean texts and “genchi genbutsu” as they appear in Toyota literature?

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Ask Art: What Role does Human Resources Play in a Lean Turnaround?

Although you shouldn’t expect HR to lead the kaizen effort or set up extensive training programs, there is still plenty for them to do that…

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Take Baby Steps Towards Improvement

As you think about your 2019 resolutions, ask yourself if you’re making the change too big and, therefore, too scary, suggests Mark Graban. Instead of…

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7 Elements of Quality on the Shop Floor

"How do you lean out a quality approach that can work on the shop floor (maybe even compatible in a healthcare environment as well)?" people…

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Ask Art: Is there a formula to predict or evaluate the success of a lean implementation?

Art Byrne is often asked how to best measure the success of a lean transformation -- but does such a measurement even exist? He's been…

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Mining the Lessons From Designing the Future

Designing the Future shares a wealth of insights that transcend product development minutiae; this articles shares the broader argument presented by the authors in this…

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5S Is a Way of Thinking and Practice

It would be impossible to find a valid description of lean that does not include the importance of 5S for organization, standardization, and continuous improvement.…

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Is Lean Getting Lost in Translation?

As we struggle to learn together as a global lean community, what’s more important, lean “orthodoxy” (pure TPS) or lean integrity (true to the fundamentals,…

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Tackling the Problems at the Heart of Coaching

What is the best way to navigate the tough challenge of coaching someone productively? What is the best way to both challenge the individual while…

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Podcast

Ron Pereira and Jim Morgan Discuss the Power of Lean Product and Process Development

Check out excerpts from Gemba Academy's podcast with Jim Morgan on core lean product and process development concepts, what makes "LPPD" different from traditional product…

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Managing to Create Problem-Solvers: A Lean Transformation Summit Roundup

Countless people have asked us over the years, "My organization can't be lean without a problem-solving culture. So how do I create one?" The answer:…

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