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The Lean Post / Articles / Lean AI Webinar: A New Way to Learn, Practice, and Apply Lean Thinking

Lean AI webinar

Executive Leadership

Problem Solving

Lean AI Webinar: A New Way to Learn, Practice, and Apply Lean Thinking

By Tyson Heaton, John Shook and Art Smalley

September 25, 2025

Can AI accelerate your lean journey? We recap a compelling discussion with Lean legends Art Smalley and John Shook on how AI can serve as a powerful coach to enhance, not replace, human problem-solving skills.

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Last week, we hosted a webinar exploring the intersection of lean thinking and artificial intelligence. Tyson Heaton interviewed Toyota veterans and lean leaders Art Smalley and John Shook about the history of AI in manufacturing and its current potential to accelerate people development. 

Here are some key takeaways from the discussion: 

  • AI as a Coach: Art demoed an AI-powered tool that can analyze A3s and provide feedback, acting as a “coach in your pocket” to help you strengthen your problem-solving skills. 
  • Democratizing Lean: AI has the potential to make lean thinking more accessible to everyone. You don’t need an expensive consultant or frequent access to a seasoned expert to get high-quality feedback and guidance. 
  • Amplifying Human Capability: The goal of Lean AI isn’t to replace people, but to augment people’s abilities. It’s a tool to help people think more deeply and become better problem-solvers. 

We’re just scratching the surface of what’s possible with Lean AI, and we’re excited to see how it will continue to evolve. 


Get insights into AI applications through the lens of Lean Thinking delivered to yout inbox. Subscribe to the Lean AI Journal on LinkedIn.

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2026 Lean Summit

The premier leadership conference shaping the future of lean management for every business.

Written by:

Tyson Heaton
|
John Shook
|
Art Smalley

About Art Smalley

Art is the author of the LEI book Four Types of Problems and workbook Creating Level Pull: a lean production-system improvement guide for production control, operations, and engineering professionals, which received a 2005 Shingo Research Award. He was inducted into the Shingo Prize Academy in 2006. Art learned about lean manufacturing while…

Read more about Art Smalley

About John Shook

John Shook learned about lean management while working for Toyota for 11 years in Japan and the U.S., helping it transfer production, engineering, and management systems from Japan to NUMMI and other operations around the world. While at Toyota’s headquarters, he became the company’s first American kacho (manager) in Japan.…

Read more about John Shook

About Tyson Heaton

Tyson Heaton is Executive Director of LeanTech/AI and Senior Coach at the Lean Enterprise Institute, where he leads efforts to bridge lean thinking with technology implementation. His background spans manufacturing operations at JBS, Schreiber Foods, and Greencore, followed by leadership roles at O.C. Tanner addressing scalability, legacy system modernization, and supply…

Read more about Tyson Heaton
Comments (1)
Danielsays:
September 26, 2025 at 8:56 pm

Very interesting and very inspiring, honestly. But I am just wondering if the ai should not be implemented more upstream?

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