Lean Enterprise Institute Logo
  • Contact Us
  • Newsletter Signup
  • Cart (0)
  • Account
  • Search
Lean Enterprise Institute Logo
  • Explore Lean
        • What is Lean?
        • The Lean Transformation Framework
        • A Brief History of Lean
        • Lexicon Terms
        • Topics to explore
          • Operations
          • Lean Product & Process Development
          • Administration & Support
          • Problem-Solving
          • Coaching
          • Executive Leadership
          • Line Management
  • The Lean Post
        • Subscribe to see exclusive content
          • Subscribe
        • Featured posts
          WLEI Podcast Phil Green

          Go Fast, Learn a Lot: A Conversation...

          The “Playbook” of Sustaining Change

          The Successful, Continuous Beat of Daily Management 

          • See all Posts
  • Events & Courses
        • Forms and Templates
        • Featured learning
          • Managing on Purpose with Hoshin Kanri

            May 16, 2025 | Coach-Led Online Course

          • Future of People at Work Symposium

            June 26, 2025 | Salt Lake City, Utah

          • The Lean Management Program

            September 05, 2025 | Coach-led Online Program

          • Lean Warehousing and Distribution Operations

            September 17, 2025 | Plymouth, WI

          • See all Events
  • Training & Consulting for Organizations​
        • Interested in exploring a partnership with us?
          • Schedule a Call
        • Getting Started with Lean Thinking and Practice
        • Leadership Development
        • Custom Training
        • Lean Enterprise Transformation​
        • Case Studies
  • Store
        • Book Ordering Information
        • Shopping Cart
        • Featured books
          Managing on Purpose Workbook

          Managing on Purpose

          The “Playbook” of Sustaining Change

          Daily Management to Execute Strategy: Solving problems and developing people every day

          • See all Books
  • About Us
        • Our people
          • Senior Advisors and Staff
          • Faculty
          • Board of Directors
        • Contact Us
        • Lean Global Network
        • Press Releases
        • In the News
        • Careers
        • About us

The Lean Post / Articles / The “Playbook” of Sustaining Change

The “Playbook” of Sustaining Change

Problem Solving

The “Playbook” of Sustaining Change

By Lynn Kelley

October 24, 2017

In a world where most lean transformations fail, what can we do to learn from others' mistakes and help our own transformations succeed? After 30 years of firsthand experience in change implementations, Lynn Kelley has a few tips to share. Read more.

FacebookTweetLinkedInPrintComment

Chet Marchwinski: The sad fact is that most transformations fail. Hi, I’m Chet Marchwinski, Communications Director at the Lean Enterprise Institute. To talk about reasons why change initiatives fail and hopefully to give you some ways to avoid it, I’m talking today with Lynn Kelley.

Lynn, welcome and thanks for taking the time out to talk about this important question and hopefully give the viewers some tips on how to sidestep change failure. First, in your experience, what are the keys to sustaining change? 

Lynn Kelley: Well this is a good question because I learned through a lot of failures. For the last 30 years I’ve been implementing large-scale change throughout major organizations, often Fortune 200 companies, and I failed a lot. And every time I failed I would use my lean training to try to figure out the root cause, and then, as you mentioned, I have a Ph.D. in Research and Evaluations, I would look at the research and say, “What does the research say about this topic?” And what I found is some common areas where people fail.

So I’ve put together over the course of my career a playbook, which I use to facilitate change with my teams. And I went from mostly failing to mostly succeeding with this playbook. And I continue to refine it, but the main thing I found that ensures success is that before you announce the change, before you go out there and say “We’re going to change!”, you have thought through a multitude of potential problem areas, and created answers for those and addressed them, so that all of those possible places you could fail are addressed before you start.

Marchwinski: And you mentioned the research, and you’ve noted that 70 percent of large-scale change initiatives fail, and 60 percent of continuous improvement projects fail to sustain results. That’s pretty discouraging!

Kelley: It is discouraging, and guess what? Every study has 60-70. The thing that I don’t think we understand is when we’re starting to roll something out, the probability is that it’s going to fail. And so what we really need to do is look beyond that. It’s funny because when I teach this course, I ask the students, “Tell me all the ways that change fails.” And they almost always name every single area. We can say some of them right now: lack of leadership; certain employees just don’t want to change; employees don’t have the right skills but we didn’t provide them with training. There’s a multitude of reasons and they’re pretty well documented. The two major ones that almost tie in the percentages are lack of leadership support and employees just don’t want to change.

Marchwinski: As you note, you’ve had a lot of experience with big companies, small companies and change. And at one point you were COO of a hospital. So I’m wondering – do healthcare change efforts face special challenges?

Kelley: Actually, not in my experience. I’ve used this methodology in engineering, in healthcare…the automotive industry, the aerospace industry, even at E-Z-Go golf cars. Lots of different situations, lots of different applications: finance departments, IT departments, change is change is change. It always fails for the same reasons; it doesn’t matter. The amount of effort you have to put in the various areas may differ, but it’s usually the same categories.

Marchwinski: And finally, you teach a workshop that’s called Change That Sustains. Who is it aimed at and what will they learn?

Kelley:It’s primarily aimed at anyone who is implementing change. What we do is we start by looking at enterprise-wide or company-wide change, big change; and then we get very granular and we take it down to projects. Maybe 10 years ago my team took the change principles and we applied them to our projects because our internal customers said “Wait a minute; your projects don’t sustain!” And we looked at the data and we found that just 10 percent of our projects sustained the same metrics after six months. And I bet you that’s not that unusual out there. And so we worked through this playbook and addressed a lot of areas. And last year we were at 95 percent sustainment. And what I’m telling you is that metric is still sustaining the gain. And by the way, if it hasn’t, if it’s gone red…we escalate it. So we have to get six months of sustainment in order to call it sustained, and last year it was 95 percent. 

Marchwinski: Wow, that’s remarkable. Lynn, thanks a lot for stopping by and sharing your insights on this important topic.

Kelley: Thank you Chet.

Marchwinski: For more information about Lynn’s workshop, Change That Sustains, and for resources on lean transformations, please visit lean.org today.

FacebookTweetLinkedInPrintComment

Written by:

Lynn Kelley

About Lynn Kelley

Following a career highlighted by leadership roles in engineering, supply chain, continuous improvement, and quality in various industries, including healthcare, academia, and manufacturing, Kelley retired from Union Pacific Railroad in 2018. Now serving as a senior advisor to BBH Capital Partners, she assists in sourcing, investment evaluation, transaction execution, and…

Read more about Lynn Kelley

Leave a Comment Cancel reply

Your email address will not be published. Required fields are marked *

Related

WLEI POdcast graphic with DHL logo

Problem Solving

Revolutionizing Logistics: DHL eCommerce’s Journey Applying Lean Thinking to Automation  

Podcast by Matthew Savas

WLEI podcast with CEO of BEstBaths

Problem Solving

Transforming Corporate Culture: Bestbath’s Approach to Scaling Problem-Solving Capability

Podcast by Matthew Savas

Kodiak case study video

Problem Solving

Empowering Employees and Driving Success at Kodiak: a Case Study of Lean Leader Program

Related books

Daily Management to Execute Strategy: Solving problems and developing people every day

Daily Management to Execute Strategy: Solving problems and developing people every day

by Robson Gouveia and José R. Ferro, PhD

A3 Getting Started Guide 2

A3 Getting Started Guide

by Lean Enterprise Institute

Related events

September 05, 2025 | Coach-led Online Program

The Lean Management Program

Learn more

October 21, 2025 | Morgantown, PA

Building a Lean Operating and Management System 

Learn more

Explore topics

Problem Solving graphic icon Problem Solving
Coaching graphic icon Coaching
Executive Leadership graphic icon Executive Leadership

Subscribe to get the very best of lean thinking delivered right to your inbox

Subscribe
  • Privacy Policy
  • Sitemap
  • LinkedIn
  • Twitter
  • YouTube
  • Instagram
  • Facebook

©Copyright 2000-2025 Lean Enterprise Institute, Inc. All rights reserved.
Lean Enterprise Institute, the leaper image, and stick figure are registered trademarks of Lean Enterprise Institute, Inc.

This website uses cookies to improve your experience. We'll assume you're ok with this, but you can opt-out if you wish. Learn More. ACCEPT
Privacy & Cookies Policy

Privacy Overview

This website uses cookies to improve your experience while you navigate through the website. Out of these cookies, the cookies that are categorized as necessary are stored on your browser as they are essential for the working of basic functionalities of the website. We also use third-party cookies that help us analyze and understand how you use this website. These cookies will be stored in your browser only with your consent. You also have the option to opt-out of these cookies. But opting out of some of these cookies may have an effect on your browsing experience.
Necessary
Always Enabled
Necessary cookies are absolutely essential for the website to function properly. This category only includes cookies that ensures basic functionalities and security features of the website. These cookies do not store any personal information.
Non-necessary
Any cookies that may not be particularly necessary for the website to function and is used specifically to collect user personal data via analytics, ads, other embedded contents are termed as non-necessary cookies. It is mandatory to procure user consent prior to running these cookies on your website.
SAVE & ACCEPT